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Whelco Industrial Motor Repair Serves: Northwest Ohio, Southeast Michigan and Northeast Indiana
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AC & DC Motor Repair
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Breaker Testing and Rebuilding
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Whelco Industrial, Ltd.
Industrial Motor & Electrical Apparatus Repair
28210 Cedar Park Boulevard
Perrysburg, OH 43551

   
Toll Free:(800) 952-4345
Local Phone: (419) 661-6400
Fax: (419) 873-6575
   
   

Electrical Problems

Motor problems can be mechanical, electrical, thermal, or magnetic:

  • Voltage loss – Check output at supply and at the motor terminals.

  • Overcurrent Draw – Check current to motor with ammeter with the load attached to the motor.

  • Insulation Breakdown – Test windings with a megohm-meter (meggar). Insulation breakdown can be caused by heat or chemicals in the atmosphere. The megohm-meter produces a high voltage and looks for low resistance levels.

  • Shorts and Opens – Shorts can be detected by measuring resistance levels across the winding terminals of the stator with a simple multi-meter.

A short will be indicated by a zero or low resistance reading. Shorts in motor armatures can be detected through the use of a growler which produces a magnetic field in which the armature is placed. A soft iron feeler (hacksaw blade etc.) is held along a slot opposite the side of the coil spanned by the unit. The blade will stick and vibrate if a short exists in the armature. Opens can be detected in armatures using a growler by shorting the adjacent coils spanning the unit. A good coil will produce sparks and a bad one will not. For shorts in motor commutators place a voltage source across the commutator bars; sparks indicate the presence of a short.